The Final Step: Sanitizing In Food Manufacturing

In the food manufacturing industry, food safety and quality is everything. Not only is it part of good manufacturing practices (GMP), but it’s the law. Food and beverage plants work with countless ingredients that can cause public health hazards, from microorganisms hiding in ingredient materials to allergens that cross-contaminate products during packaging processes. Microorganisms and other bacteria can even degrade the shelf life of some foods, creating an inferior product that can hurt your company as a whole.

So how do you prevent cross-contamination and unsafe pathogens or undeclared allergens from entering your food? The final step – sanitation. Food must be produced under sanitary conditions in order to be safe, and manufacturers must ensure sanitation is carried out consistently & effectively.

Risks in Food Manufacturing

The USDA requires all food manufacturing plants to meet a certain standard of cleanliness, which includes proper hygiene and regular sanitizing. Of course, there is a good reason for these regulations: these plants are preparing food for millions of Americans, and one mistake can make many people sick.

Some of the most common risks in the food manufacturing industry (many of which can be prevented with proper sanitation) include the following

Foodborne Illness

Earlier in 2020, the CDC reported 101 cases of salmonella across 17 states. They determined that the cause was contaminated peaches, which had been sold to grocers across the nation.

Regrettably, this story is rather common across the industry and it demonstrates the far reach that a single plant’s sanitation habits can have. Because one packing plant in California failed to properly sanitize their facility, their product became contaminated, and people got sick.

Cross-Contamination

According to Food Allergy Research and Education (FARE), an estimated 32 million Americans have some sort of food allergy. These allergies range in type and severity, from a mild rash or itchiness to life-threatening anaphylaxis. Because of this, individuals with allergies must be very careful when choosing foods to buy from the local grocery store — and they need to know with certainty that the things they’re eating don’t contain the ingredient they’re allergic to.

Today’s food manufacturing facilities process thousands of products every day. Some plants process a variety of different foods, which means that it’s always possible for some cross-contamination between ingredients. However, it’s easy to avoid this risk with thorough and diligent sanitization practices and GMP’s.

Shelf Instability

Perishable foods like meats, produce, and dairy products already have a limited shelf life — but if they are contaminated by hidden microorganisms or other bacteria, they can become inedible even faster. This is a big problem for food manufacturers, as it can impact product quality and eventually degrade your brand value.

Food that goes bad on the shelf is more likely to contribute to foodborne illness — bringing us right back to our first and most common risk. Clearly, it is essential to maintain high cleaning and sanitation standards throughout any food manufacturing plant, and companies must hold sanitization as a top priority.

Cleaning vs. Sanitizing

The USDA considers proper cleaning and sanitization a prerequisite to the industry’s hazard analysis and critical control points (HACCP). Without thorough and consistent cleaning and sanitation, a facility cannot provide safe products to the consumer. Both of these practices are essential — and contrary to what some believe, they are not interchangeable.

What is the difference between cleaning and sanitizing? “Cleaning” refers to the process of removing soil from a surface. This is necessary to have a clean work environment, which can help slow the spread of bacteria or even viruses (which is even more important in the post-COVID work environment.

However, while cleaning removes soils, it doesn’t remove what cannot be seen with the human eye — microorganisms – nor does it kill them. This is why facilities must also practice proper sanitizing. “Sanitizing” is the final step of any cleaning process, and it helps kill off any microorganisms that are still lingering on any surface.

If a food manufacturing plant wants to prevent contamination (and they all do), it is absolutely essential to practice effective sanitizing. This means sanitizing surfaces more often and having the right tools at your disposal for an efficient and complete sanitation process.

The Solution

Sanitation should always be the final step in your plant sanitizing procedure, but that doesn’t mean you can do it halfway. In fact, food manufacturing companies need to be more fastidious about sanitizing than ever before! They need to have the right tools to eliminate microorganisms — and that means embracing alcohol-based sanitizers.

Alcohol-based sanitizing solutions have antiseptic properties that kill germs quickly and more effectively than plain water or alcohol-free solutions. Using an alcohol sanitizer in your cleaning protocol is one of the best ways to ensure a bacteria-free surface.

Find Your Perfect Solution:

But, of course, you can’t simply pick up a bottle of alcohol sanitizer from the drug store. Cleaning Food and Beverage plants requires a more careful approach and specific products. Look for products that are EPA registered food contact sanitations sprays; these require no wiping to effectively sanitize surfaces. Not only will this guarantee that your sanitation is food safe, but it also will cut down your cleaning time, giving you a safe, dry, and sanitary surface faster than other brands. If you use a sanitization system that utilizes a food-safe, quick-drying solution, your sanitation routine can become a quick and painless process that you can easily do each day.

The food manufacturing industry has a great responsibility to provide safe food products to people all over this country. And if you work in one of these facilities, it is up to you to maintain a high standard of cleanliness and sanitation. Not only is the reputation of your brand at risk, but the health and safety of the people who eat your food — sometimes, their very lives — are in your hands.

But if you have the right tools and the right sanitizing solutions, you can ensure clean work stations and safe products every time.

 

 

Food and Beverage: Keeping Production Safe From COVID-19

The Center for Disease Control (CDC) and World Health Organization (WHO) have been responding to the outbreak of a novel coronavirus (COVID-19) that was first detected in China and has now spread to almost all countries across the world.

FDA Stance on COVID-19’s Impact on Food and Beverage Production

The Food and Drug Administration has been closely monitoring the COVID-19 virus outbreak and its influence on all the supply chains that the administration oversees. Among a large amount of misinformation that has been spread about the COVID-19 virus, the FDA provides clear guidance on the virus’s effect on the food and beverage industry. In a press release dated February 27, 2020 Stephen M. Hahn M.D. Commissioner of Food and Drugs from the Food and Drug Administration states:

“We are not aware of any reports at this time of human illnesses that suggest COVID-19 can be transmitted by food or food packaging. However, it is always important to follow good hygiene practices (i.e., wash hands and surfaces often, separate raw meat from other foods, cook to the right temperature, and refrigerate foods promptly) when handling or preparing foods.” The beverage production industry falls under the same guidelines for the impact of COVID-19, at this time there are no reports of human illnesses spread through beverage production.[2]

Hygiene Practices for Food and Beverage Production

Although current reporting from the Food and Drug Administration states that the COVID-19 virus has not shown the ability to be transported through food and beverage preparation, it is still important for producers to practice good hygiene and maintenance plans. The food and beverage industry still remains susceptible to foodborne illnesses like the Norovirus, the Hepatitis A virus, Salmonella, and Escherichia coli (E. Coli).

The guidance from the CDC’s message on the COVID-19 outbreak was to focus on good hygiene practices when preparing, packaging, and serving food. The greatest risk to the food and beverage production industry from the COVID-19 virus is workers and employees contracting the virus while at work. Outbreaks at manufacturing sites quickly stall production and disrupt supply chains.

Preparing for and Preventing the COVID-19 Virus

As the COVID-19 virus outbreak spreads across the United States, it is important for food and beverage production industries to plan, prepare, and take preventative action now to protect their employees and communities. The following are steps that the officials and health experts at food and beverage companies can take.

  1. Review, update and implement emergency operation plans (EOPs). Emergency operations plans are the standardized practices and drills that facilities plan to enact in the occurrence of significant risk to employees and the community. These emergency operation plans can be either a strict policy or a flexible emergency template. Either way, EOPs are an essential emergency practice that should be verified and even rehearsed in the face of growing COVID-19 virus risk.
  2. Monitoring plan for signs and symptoms of sick personnel. Infected personnel showing up at work is the quickest and most likely way for the COVID-19 virus to spread within food and beverage industry production plants. Companies throughout the industry need to both monitor and prepare plans of action for personnel who exhibit any flu-like symptoms.
  3. Establish procedures for employees who are sick with any illness to self-quarantine. Procedures for employees in each company will be different, and essential personnel should be identified at each facility. In the case of employees exhibiting flu-like symptoms, there needs to be a method to get them into self-isolation or quarantine.
  4. Perform routine environmental cleaning. Plant cleaning, sterilizing, and maintenance procedures should already be in place at the facilities within the food and beverage industry. It may be necessary to increase the frequency and intensity of the maintenance and cleaning plan at plants in order to combat the COVID-19 outbreak.
  5. Create plans to communicate accurate and timely information across the organization. Information and honest reporting of maintenance practices, COVID-19 response plans, and health statistics are the keys to fighting the spreading of the virus and to keeping key personnel informed.

Overall Effect of the COVID-19 Virus

Food and beverage production companies have overall not been spared by the health and economic impact of the COVID-19 outbreak. Volatile stock market response to the virus outbreak has caused financial insecurities while the health impacts of the virus have created the potential for lapses in the manufacturing, production, and distribution aspects of businesses. The Food and Drug Administration has stepped its monitoring and enforcement of regulations aimed at quality control and keeping workers safe. It is the responsibility of leaders in the industry to enact prudent measures to combat the effects of the COVID-19 outbreak.

COVID-19 resources from CDC include:

For more information from the CDC, visit Coronavirus Disease 2019 (COVID-19).

[1] https://www.cdc.gov/coronavirus/2019-nCoV/summary.html

[2] https://www.fda.gov/news-events/press-announcements/coronavirus-covid-19-supply-chain-update

 

Next Steps:

Read how to Strength Food Safety and Production Efficiency

Check out Goodway’s Food & Beverage Processing Cleaning & Sanitation Equipment

Innovations In Sanitation: Meat And Poultry

Good sanitation practices are a crucial component of Good Manufacturing Practices (GMP). A commitment to sanitation at all levels of the meat and poultry industry is critical to prevent the spread of foodborne illnesses from infecting food processes and causing significant economic losses. Every year the food safety programs at numerous plants and facilities fail at sanitation and spread infected food across the country, requiring expensive recalls. The Center for Disease Control states that there are over forty-eight million cases of foodborne illnesses that occur in the United States every year. At some level in each of these cases, food sanitation equipment and practices failed and put the health of citizens in jeopardy.

Innovation in the area of cleaning and sanitation in the meat and poultry market has been slow. The use of hot water, wet steam, and foaming cleaners and sanitizers have been the status quo for years. And while these products work well to clean wet environments, technological improvements in the packaging, slicing, and other machines have created new areas where “dry” cleaning techniques would be better suited, as well as more portable cleaning solutions.

Steam has been used widely in the meat and poultry market for years. This steam, however, has predominantly been “wet” steam and can include a considerable amount of water by volume. Applications have generally included cleaning and sanitation, and more impactful cleaning like “tenting” of slicers and large equipment. However, due to the “wetness” of the steam, it is not ideal for use where sensitive equipment is susceptible to water damage.

One of Goodway’s most popular dry steam products is the GVC-18000 Heavy-Duty Dry Steam Cleaner. It is one of the most powerful dry steam cleaners in its class utilizing dry steam (about 5% moisture level) to remove difficult grime and grease build up as well as sanitize equipment, eliminating harmful bacteria and microorganisms. Contamination in the meat and poultry industry poses a constant risk to food manufacturers.

One of Goodway’s upcoming products for food equipment sanitation is the Sanitation Chamber. The chamber provides a simple and effective method to sanitize the equipment and tools utilized during food processing in a modular and easy to use design. This chamber pairs excellently with the other sanitation tools and methods that Goodway offers, such as its GVC-18000 model of steam cleaning equipment. Small parts and tools that are placed inside the chamber are sanitized using the high-temperature steam, quickly reaching and maintaining temperatures to remove pathogens.  This process offers one of the first and most effective methods to efficiently sanitize small parts and equipment that would otherwise take intensive amounts of effort and time.

Sanitation practices are essential to successful plant operation. They support safe food production practices that protect consumers and ensure plant production and profits. Goodway provides numerous products that increase the effectiveness and ease of cleaning and sanitation practices.

Next Steps

Check out more information on these products at https://www.goodway.com/industries/food-beverage-processing or contact us today.

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Surface Sanitation in Restaurants

A group of people want to know what it’s like to dine in your restaurant. They’re looking online at your reviews. They may even send an email or call some of your customers, but they’re not hoping to enjoy a meal at your establishment. They want to know how bad things were and they’re specifically interested if any diners got sick from an upset stomach. These people are personal injury and food poisoning attorneys and their goal is to find clients who have fallen ill after exposure from unclean restaurants, cafeterias, and kitchens. Class-action lawsuits against restaurants that had norovirus outbreaks are not uncommon. For the victims, settlements can be substantial. For owners, the court rulings can be devastating financially as well as for the business’ reputation.

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