Recording Available! Webinar: Industrial Boiler Cleaning

Goodway’s free webinar, “Industrial Boiler Cleaning” is available. The webinar host, Mark Roth, Goodway sales director, with guest Ray Field, Goodway’s director chemical technologies, walk through the basics of industrial boilers, the importance of cleaning and preventative maintenance, how to determine whether mechanical or chemical cleaning is the best solution for your facility, and the process for performing those cleaning options. There is also a question and answer session at the end of the webinar. Don’t miss this important webinar!

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Industrial Boiler Cleaning – Waterside and Fireside Solutions

Mike Rowe, the host of TV’s Dirty Jobs with Mike Rowe, has tried his hand at some very, very dirty jobs throughout his career. In one episode Mike works with a boiler mechanic to do the annual cleaning of an old steam boiler. After a few hours scraping and sweeping the boiler tubes Mike, covered in soot and dirty water, looks at the mechanic and says, “As jobs go. This really is about as bad as it gets.”

Anyone who has cleaned a boiler probably agrees because boiler cleaning can be a tough and filthy job. In a best case scenario, the work requires a technician to clean two sides of the same machine: the fire side, where the fuel combustion takes place and the water side where cool water is heated to either very hot water or steam. Each side of the boiler has different contaminants that need to be scraped off, etched away, and vacuumed out before the entire machine is clean.

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Can Prescriptive Maintenance (RxM) Make Tube Cleaning More Efficient and Effective?

For industrial plants using water or fire tube boilers, maintenance managers know that boiler shutdowns need to be planned in advance to minimize plant downtime.  When a boiler is cold the plant is not operating at full capacity so the fewer times per year the boiler is offline, the better. Usually what drives the need for a maintenance shutdown is diminished boiler efficiency from fouled tubes. 

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How Boiler Cleaning Increases System Longevity

A boiler is one of the hardest working and longest lasting pieces of equipment in your facility. When properly maintained, boilers can keep things warm for fifteen years and, with older cast iron boilers, that lifespan can be well over thirty. In order to keep your boiler working efficiently for many decades, proper service and cleaning is a must.

Maintenance of the pumps and burners are critical, but special attention should be paid to the boiler tubes that, if neglected, can lead to expensive and catastrophic failures. The boiler tubes are where the water is heated (water side) and the fuel is burned (fire side). Maintenance staff have to clean both sides of the tubes to keep the boiler working properly.

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Neglecting Proper Boiler Maintenance Can Mean Major Loss in Efficiencies

One problem you see with boilers in large institutions such as schools and universities is that cleaning and maintenance can be overlooked. This is often because boiler maintenance is not in the scope of work for HVAC maintenance staff and falls in the scope for the plumbing staff, who often don’t realize it’s part of their duties. It’s also often a misconception of staff that the highly intuitive controls that most new boilers have will prevent issues and send alerts when they occur, but controls are primarily responsible for boiler function boiler maintenance is still imperative for optimal operation. Otherwise, a boiler can sit for years, gathering scale and dirt that affects performance and can even cause premature malfunctions and breakdowns.

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