How to Effectively Clean Your Chiller and Cooling Tower

HVAC cleaning checklists staggered 300x186 photo (hvac chiller tube cleaning 2 )This week’s post continues our HVAC “Spring Cleaning” series on giving your facility’s cooling system some much needed attention before warmer weather arrives. Below are our three printable HVAC cleaning checklists to get you started:

 

Checklist 1: How to Clean Chiller Tubes
Checklist 2: How To Clean Air Conditioner Coils
Checklist 3: How to Clean Cooling Towers

(Note: You must provide your email address to get access to each checklist.)

The second post in our HVAC “Spring Cleaning” blog series explains how to clean chiller tubes and cooling towers. The last post in the series will explain how to properly clean your cooling system’s air conditioner coils.

Here’s more about this week’s topic – cleaning chiller tubes and cooling towers:

Chiller Tubes

To prevent buildup of scale and sediment you must maintain your chiller tubes according to the manufacturer’s directions. Periodic maintenance helps control the growth of Legionnaires’ disease bacteria (LDB) and other organisms.

In many organizations chillers use the most energy, so regular cleaning and maintenance ensure that they operate reliably and efficiently. As mentioned in the previous post, chiller performance is related to its heat transfer efficiency. There are miles of tubing in a chiller’s heat exchangers so keeping the tubes clean means the chiller will perform more efficiently.

Tubes can become caked with mud, slime, sludge, algae and scale. The rate at which the tubes become clogged can vary with the type of system as well as with water quality issues. Closed systems may not need to be cleaned as often; chiller manufacturers typically recommend periodic inspections for open systems.

When tubes become packed solid with deposits, a water flush with a tube cleaner cleans clogged tubes quickly. Our “How To Clean Chiller Tubes” checklist details the step-by-step tube cleaning process. Using the right tools softens heavy deposits and removes all build up including soft deposits like mud and algae. Goodway’s tube cleaners can clean both straight and spiral enhanced chiller tubes. Our rotary tube cleaning technology removes tough deposit build up quickly. Our chemical descalers work to soften thick scale and speed up the cleaning process. Periodic descaling prevents future build up.

Cooling Towers

Cooling towers move air through the water system with a fan, allowing water vapor to sit within the system. The water vapor can stay within the ideal temperature range (20°-50°C; 68°-122°F) for LDB to grow, according to the Occupational Safety and Health Administration. Cooling tower water becomes dirty with slime, algae, sludge and mud, all which builds up on the basin floor. Legionella bacteria thrive underneath the layers of slime and scale. Dirty water can affect chiller operating efficiency and increase energy costs. Clean the tower whenever scale, slime or sediment is present. And disinfecting after cleaning stops future bacterial growth.

Tower vacuums remove slime, mud, algae, bacteria and other contaminants from the sides and floor of the cooling tower basin. An accessory kit extends cleaning performance with additional hoses and various brushes. Our “How To Clean Cooling Towers” checklist details the step-by-step tower cleaning process. Spraying a foaming detergent on the tower dissolves tough deposits. Adding a biocide product to the tower water after cleaning the basin prevents bacterial growth.

Stay tuned for our last blog post so you can ensure your HVAC cooling system is in top shape.

Next Steps:

pixel photo (hvac chiller tube cleaning 2 )

One comment


  • Cooling towers are essential equipment’s used in the working of several large scale Industries or in the case of closed circuit dry cooling towers rely solely on air to cool the working fluid to air heat.

    July 6, 2012

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